Sportswear manufacturers in USA are booming. The global market is set to hit $267.61 billion by 2028, growing at a CAGR of 10.4%. The demand for high-quality, customizable sportswear in the U.S. is skyrocketing. Brands must find reliable manufacturers.
Choosing a premium sportswear manufacturer is a tough task. Brands must balance quality, customization, and sustainability. A poor choice can cause delays, bad products, or missed opportunities.
In this blog, we’ll highlight 10 top sportswear manufacturers in USA. These sportswear suppliers in USA can help you succeed. Whether you’re a growing brand or an established player. They can meet your specific needs. Without further ado, let’s read on.
Table of Contents
List of 10 Sportswear Manufacturers in USA
| Company | Location | No. of Employees | Year Founded | Customization | Rating |
| Activewear Ltd. | Los Angeles, CA | 50-100 | 2000 | Logo embroidery | ★★★★ |
| Badger Sportswear | Statesville, NC | 300-400 | 1971 | Full design & sizing | ★★★★★ |
| Lefty Production Co. | Los Angeles, CA | 10-50 | 2012 | Limited colorways | ★★★★★ |
| VizApparel Ltd. | New York, NY | 50-100 | 2010 | Fabric & trim selection | ★★★★ |
| Seam Apparel Inc. | Hickory, NC | 100-150 | 2005 | Private labeling | ★★★★ |
| Mega Sports Apparel | Houston, TX | 200-300 | 1990 | Bulk color customization | ★★★★ |
| Precision Sportswear Inc. | Plymouth, MA | 50-100 | 1985 | Tech pack adjustments | ★★★★ |
| Tack Apparel | Charlotte, NC | 100-200 | 2015 | Pattern modifications | ★★★★ |
| S&S Activewear | Bolingbrook, IL | 500+ | 1988 | No customization | ★★★★★ |
| ARGYLE Haus of Apparel | Los Angeles, CA | 50-100 | 2013 | Luxury finishes | ★★★★★ |
Let’s take a closer look at these 10 sportswear manufacturers in USA.
1. Activewear Ltd.
Activewear Ltd. a sportswear manufacturer USA creates high-performance, customizable sportswear for fashion, fitness and outdoor brands. Their state-of-the-art manufacturing facilities use cutting-edge technology to ensure every product meets exacting standards for durability, comfort, and functionality.
With a wide range of customization options including eco-friendly fabrics and branded products, the company works closely with clients to deliver unique sportswear. Deadlines and product quality are key and they service businesses looking for reliable and innovative manufacturing solutions in a competitive market.
Location: Los Angeles, California, USA
MOQ: 500 units per design
Main Products:
- Performance Leggings
- Compression Wear
- Workout Tops
- Sports Bras
- Athletic Shorts
- Outerwear
- Active Custom T-shirt
- Tracksuits
2. Badger Sportswear
Badger Sportswear stands out among the leading sportswear suppliers in USA. It creates high-performance athletic apparel with a focus on team sports for brands, schools and sports organizations. Their commitment to quality means durable, comfortable gear for athletes.
Production Capacity & Scalability
Badger Sportswear operates 3 U.S.-based factories in North Carolina, Texas, and California, delivering a combined annual output of 8 million units. Key highlights include:
- Teamwear Specialization: Dedicated production lines handle bulk orders of team jerseys, shorts, and performance layers, with a minimum order requirement of 250 units per design.
- Rapid Turnaround: Achieve production timelines of 3–5 weeks for standard orders, such as producing 1,000 sublimated basketball uniforms for regional tournaments.
- Certifications: WRAP-certified facilities prioritize ethical labor practices and maintain a 99.8% defect-free rate as of 2023 through stringent quality control protocols.
Location: Statesville, North Carolina, USA
Pro Tip: For brands with seasonal products, work with Badger Sportswear. They ensure timely production and delivery to meet demand.
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3. Lefty Production Co.
Lefty Production Co., one of the leading USA sportswear manufacturers, is based in Los Angeles. Offers full apparel manufacturing services, design, development, production and custom packaging all under one roof. They work with startups, established fashion labels and sports companies and offer customized solutions for various clients. They have expertise in all types of sportswear with precision and quality in every stage of production.
Key Performance Fabrics & Sustainability
Lefty prioritizes eco-conscious, high-performance materials:
- Organic Pima Cotton: GOTS-certified cotton in 70% of basics like crewneck tees, reducing water usage by 45% vs. conventional cotton.
- Recycled PET Fleece: Made from 100% post-consumer plastic bottles in hoodies and sweatshirts, with OEKO-TEX® certification.
- Moisture-Wicking Tencel™: Used in leggings and sports bras for breathability, with a 50% faster drying time than polyester.
Location: Los Angeles, California, USA
4. VizApparel Ltd.
VizApparel Ltd. is known for its innovative approach to high-performance sports and activewear. As one of the leading sports apparel manufacturers. They create durable, stylish products that meet functional and aesthetic requirements with a strong focus on customization.
Sustainability Commitment
The company uses eco-friendly fabrics like recycled polyester and organic cotton. Over 60% of their materials are certified by OEKO-TEX or Global Organic Textile Standard. Factories recycle 85% of fabric scraps into new products, like tote bags or headbands. VizApparel also reduces carbon emissions by sourcing 50% of materials locally.
Supply Chain Efficiency
VizApparel works with trusted partners, including Bluesign-certified dyehouses and ethical factories. Many t-shirt manufacturers in Bangladesh are part of the global apparel supply network. They use real-time tracking software so clients can monitor orders from design to delivery.
5. Seam Apparel Inc.
Seam Apparel Inc. creates high-quality activewear and workwear. They combine functionality with style, they are a go-to for sportswear manufacturers in USA, fashion brands and corporate clients. They offer a wide range of apparel solutions that meet the demands of performance and everyday wear. With a focus on efficiency, Seam Apparel ensures timely production and delivers top-quality products.
They can handle custom orders from small to large scale so clients can customize their designs while ensuring durability and comfort. They also have quality control so each piece meets the brand’s specs, a reliable solution for businesses looking for sportswear and workwear manufacturing.
Location: Miami, Florida, USA
MOQ: 250 units per design
Main Products:
- Activewear (e.g., Sports Bras, Leggings, T-shirts)
- Compression Wear
- Workwear and Uniforms
- Jackets and Outerwear
- Team Sports Uniforms
- Corporate Branded Apparel
- Yoga and Fitness Wear
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6. Mega Sports Apparel
Mega Sports Apparel specializes in high-performance activewear and custom team uniforms. Working closely with top sportswear fabric manufacturers. The company handles small to bulk orders with advanced manufacturing processes, ensuring consistent quality.
It offers end-to-end customization—from fabric selection to design elements—to align with functional and branding requirements. Mega Sports Apparel prioritizes rapid turnaround, durability, and comfort, delivering long-lasting products tailored for athletic and promotional use.
Location: Dallas, Texas, USA
MOQ: 300 units per design
Main Products:
- Custom Gym Clothing
- Outerwear
- Athletic Shorts and Pants
- Branded Corporate Activewear
- Yoga Apparel
- Training Gear
Expert Advice: Mega Sports Apparel offers quick turnaround times for custom designs, making it a great partner for brands needing fast, high-quality production without compromising on customization options.
Joan Yang, Sportswear Merchandising Expert
7. Precision Sportswear Inc.
As a standout name among sportswear manufacturers in USA. Based in Boston, it combines cutting-edge fabric tech with rapid customization, delivering durable, functional apparel in 4–6 weeks. Its focus on precision engineering ensures gear excels in extreme conditions, from athletic competitions to branded corporate events.
Location: Boston, Massachusetts, USA
Manufacturing Capabilities
Precision Sportswear operates a 50,000 sq. ft. facility in Boston equipped with automated laser cutting, seamless knitting machines, and digital printing tech. They produce over 1 million units annually through advanced sportswear manufacturing processes. Handling orders from 200 units (MOQ) to 10,000+ pieces. Their modular assembly lines allow quick shifts between product types, like switching from compression gear to corporate activewear without downtime.
Sustainability Practices
- Eco-Friendly Materials: 70% of fabrics are recycled polyester or organic cotton.
- Low-Impact Production: Factories use waterless dyeing tech and solar power, cutting carbon emissions by 40% vs. industry averages.
- Zero-Waste Goals: 95% of fabric scraps are recycled into accessories like headbands or donated to local schools for art projects.
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8. Tack Apparel
As one of the leading sportswear manufacturers in USA, Tack Apparel blends ethical manufacturing with advanced customization, allowing brands to tailor designs to their aesthetic and environmental goals. Its flexible production scales from 100-unit batches to 10,000+ orders, ensuring durability for high-intensity workouts or branded corporate collections. By merging eco-conscious materials with modern tech like moisture-wicking finishes, Tack delivers apparel that meets both performance demands and sustainability standards.
Location: Portland, Oregon, USA
Main Products:
- Eco-friendly Activewear
- Outdoor Sports Apparel
- Custom Yoga and Fitness Wear
- Corporate Branded Activewear
- Sustainable Workwear
9. S&S Activewear
S&S Activewear provides customizable sportswear and branded apparel. As top-tier sportswear manufacturer USA, it combines in-house manufacturing with partnerships with premium brands (e.g., Nike, Under Armour) to deliver performance.
The company handles orders from 50 to 50,000+ units, supported by a nationwide distribution network that ensures 99% on-time delivery. You can access a streamlined design platform for logos, colors, and fabric choices, backed by bulk-order discounts and 2-week rush production. Want to know “How to Get Free Clothing Samples?” View now.
Location: Bolingbrook, Illinois, USA
Main Products:
- Customizable Activewear
- Performance Sports Apparel
- Corporate Branded Apparel
- Outdoor and Fitness Wear
- Team Uniforms
- Accessories
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10. ARGYLE Haus of Apparel, Inc.
From design to production everything, ARGYLE Haus of Apparel specializes in custom activewear and sportswear, standing out among sportswear manufacturers in USA. Their Los Angeles based facility has a streamlined process so brands can go from concept to market-ready products.
They are committed to quality so each garment meets high standards of durability and style and fast production time. They can handle small and large orders so they can support startups to established companies looking for high-end sportswear solutions.
Location: Los Angeles, California, USA
MOQ: 300 units per design
Main Products:
- Custom Activewear
- Team Uniforms
- Outdoor Gear
- Corporate Activewear
- Yoga and Fitness Wear
Pro Tip: Look for ones that offer rapid prototyping and flexible order quantities. You can quickly test new designs and scale production as demand grows. This gives you both agility and quality in your products.
Conclusion
Each of the sportswear manufacturers in USA listed has unique strengths. From advanced fabric technologies to eco-friendly production methods. Assess their skills. You can then find a partner to boost your brand and meet your needs in this competitive market.
We encourage you to partner with these sportswear manufacturers in USA. It will boost your sportswear production and keep you ahead of the competition. LeelineApparel is here to help you achieve your brand goals. We offer custom manufacturing solutions to grow your presence in the industry.
Did you move? Get in touch.
People Also Ask About Sportswear Manufacturers in USA
1. How do sportswear manufacturers in USA approach sustainability in sportswear production?
Sustainability practices differ, but common ones are using eco-friendly materials like recycled polyester or organic cotton, reducing waste during production and energy efficient manufacturing process.
2. How long does it take to produce sportswear?
Production time depends on the complexity of your design and the manufacturer’s capacity. It usually takes 4 to 12 weeks from order to delivery, but always check with your manufacturer for the exact lead time.
3. Do sportswear manufacturers in USA help with product design and development?
Yes, many manufacturers offer design and development services to help you refine your idea, choose materials and create prototypes before moving to full production.
4. How to build a long-term relationship with sportswear manufacturers in USA?
Be clear and open in communication, provide feedback and place regular orders. A good partnership can give you better pricing, better quality and faster turnaround time in the long run.