What is Flannelette? Many businesses, including t-shirt manufacturers, struggle to find a fabric that blends comfort with durability. They often opt for more common options like cotton or polyester. In doing so, they may overlook flannelette, a versatile fabric that excels in softness and warmth.
Flannelette’s plush texture and breathability make it ideal for brands. It helps them improve the comfort and functionality of their products. Whether for cosy home textiles or apparel, its unique properties make it stand out.
In this blog, we’ll dive into what is flannelette, its key characteristics, and the various ways it’s used. By the end, you’ll know how to choose flannelette for your next product line. Boost quality and meet customer expectations. Explore now!
Table of Contents
What is Flannelette?
Flannelette is a soft, lightweight fabric. Made from cotton or a cotton blend. Has a brushed surface on one or both sides. It was designed to mimic the texture of woollen flannel but is lighter and more affordable. For example, flannelette can weigh between 150-200 GSM. So, it’s perfect for comfy products like pajamas and bedding that need breathability.
Flannelette is soft and highly absorbent. Soak up 27% of its weight in water. So, it’s used for home textiles and apparel. This fabric is used in baby products and hospital bedding. Its gentle texture and durability withstand repeated washing. Flannelette is versatile and cheap. Offers comfort at a price that suits budget-minded businesses.
How is Flannelette Made?
Material Selection
Flannelette is made from cotton or a cotton blend. Sometimes, cheaper synthetic fibres like polyester are used. Cotton is the most popular choice because of its softness and breathability.
Weaving Process
The fabric starts with a plain or twill weave, which is the base. This weaving method makes a strong, tight fabric. It lasts, even after many washes.
Brushing Technique
A machine uses fine metal brushes to raise the fibres on one or both sides of the fabric. This process creates the soft, fluffy texture that flannelette is known for. Brushing quality can vary. Affects the fabric’s softness and durability.
Finishing Touches
After brushing, the fabric can be dyed or printed to meet customer requirements. Some flannelette fabrics get an anti-pill treatment to prevent pilling. This is good for home textiles like bedding.
Features of Flannelette
⑴ Softness and Warmth: Flannelette is soft and cosy, warm without bulk. 150-250 GSM (grams per square meter) is ideal for winter clothing and bedding. Balances comfort and insulation.
⑵ Lightweight but Durable: Lightweight flannelette is very durable. It has a tensile strength of 20-30 N/cm². Withstand repeated washing and daily use without compromising its softness.
⑶ Breathable and Moisture Absorbing: Flannelette can absorb up to 27% of its weight in water. Keeps the skin dry and comfortable. Its breathability is good for products like pajamas and bedding. Moisture control is key for a good night’s sleep.
Expert Advice: Choosing a higher GSM for bedding ensures better insulation, while a lower GSM works well for breathable apparel without sacrificing durability or comfort.
Sylvain Noel, Director of Global Fabric
Applications of Flannelette
- Home Textiles: Flannelette is used in bedding, throw blankets, and pillowcases. Its moisture-absorbing properties are perfect for colder months. Keep you comfy all night while you snuggle up.
- Apparel: Flannelette is used in pajamas, t-shirts, and casual wear. It is lightweight and insulating. Warm without being bulky. The soft texture is good for loungewear or winter garments that prioritize comfort.
- Medical: Hospitals use flannelette for bedding and patient clothes. Gentle and good for sensitive skin. Its durability can withstand repeated washing and sterilization without losing its softness.
- Baby: The soft texture of flannelette is perfect for baby blankets and clothing. Breathable and soft properties keep babies comfy and safe in the cold.
Pros and Cons of Flannelette
| Pros | Cons |
| Softness Flannelette is soft and brushed. It’s good for comfy clothing and home textiles. Its smooth texture is a big plus for products like pajamas and bedding. | Pilling With repeated use and washing, flannelette can pill. Reduce the fabric’s smoothness and appearance over time. Proper care, like gentle washing cycles, can minimize this. |
| Affordability Compared to flannel or fleece, flannelette is more affordable. Good for brands that want to offer cheap, comfy products. They should be affordable but high-quality. | Shrinkage Improper care, especially washing in hot water, can cause flannelette to shrink. Follow the care instructions. Keep its size and softness. This will make it last longer for your customers. |
Conclusion
Understanding what is flannelette’s unique qualities can help you choose fabrics. It is both comfortable and durable. And meets customer expectations. Its use in home textiles and apparel makes it a valuable addition to any brand’s products.
LeelineApparel provides high-quality flannelette fabrics that are perfect for enhancing your product range. Whether you’re focused on bedding, casual wear, or baby products, we help you integrate flannelette to align with your business goals. Contact us now!